Download JIT Implementation Manual -- The Complete Guide to by Hiroyuki Hirano PDF

By Hiroyuki Hirano

"It is a ebook for production businesses which are combating desperately for survival and that might visit any size to enhance their factories and conquer the hindrances to luck. you can actually even name this book a ‘bible’ for company survival."

―Hiroyuki Hirano


Known because the JIT bible in Japan, JIT Implementation handbook ― the entire advisor to Just-in-Time Manufacturing provides the genius of Hiroyuki Hirano, a most sensible overseas advisor with sizeable event all through Asia and the West. Encyclopedic in scope, this six-volume functional reference presents remarkable details on each element of JIT― the waste-eliminating, market-oriented construction process. This ancient, but undying vintage is simply as the most important in today’s fast-changing worldwide market as whilst it first released in Japan two decades ago.

Volume 2: Waste and the 5S’s offers a complete assessment of the options of waste in production and strategies of gaining knowledge of, elimination, and combating the production of waste. It additionally teaches the 5S method, a mode for organizing the office to dispose of waste, demonstrating find out how to use crimson tags for visible keep watch over and signboards for visible orderliness. The publication additionally illustrates the right way to arrange jigs and instruments.

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Extra resources for JIT Implementation Manual -- The Complete Guide to Just-In-Time Manufacturing: Volume 2 -- Waste and the 5S's

Example text

Defect Production Waste Human errors invite defects and defects are the watershed for a long cascade of events. Customer complaints increase. “Wastology” ◾ 177 Rising customer complaints lead to beefed up inspection staff. This usually results in fewer complaints. However, the reduction in complaints does not in any way mean a reduction in defective goods (except shipped defectives). To reduce the occurrence of defects in the first place, we need to go all the way back to their original causes.

Of times Processing Lots No. of times No. of times Conveyance Distance Time No. of units Retention No. of times Lots Inspection After improvement No. of times No. of times Processing Lots No. of times Conveyance Distance Time No. of times No. : No. 26 Summary Chart of Flow Analysis. 25 are one of the simple analytical tools developed by conventional IE that can provide very useful results. However, most of IE’s other statistical tools take a lot of time and labor to achieve similarly effective results, and much of this work is usually done at a desk and away from the factory.

Do not use, “I know that job like the back of my hand,” as an excuse for ­filling out the table anywhere but in the factory. Look at the real situation in the factory as you fill out the table. ◾◾ Point 2: Everything that is not work (value-adding) must be counted as waste. Always look as critically as you can to distinguish work from movement as you observe the worker’s actions. Start by trying to identify the value-adding aspects of the operations. ◾◾ Point 3: Look for the nitty-gritty details.

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